Electronics manufacturing services in the Baltics are having a moment. After three decades of moving production east, European OEMs are rethinking where their products should be built — and a growing number of them are choosing to nearshore electronics manufacturing to partners a short flight from home. We asked Andrius Luinys, Global Sales Director at Aurightec, a company that operates production sites in Estonia, China, and Malaysia, what is actually driving the shift — and when the Baltics genuinely beat Asia on total cost.
Andrius Luinys, Global Sales Director, Aurightec
Andrius on LinkedIn


From offshoring to nearshoring: what changed
The offshoring wave had clear logic. Over the past three decades, European OEMs moved production and component sourcing to Asia — primarily China — to capitalize on lower labour costs, expanding supplier ecosystems, and growing local markets. What began as a cost-reduction strategy in the 1990s evolved into a global manufacturing model.
Since the late 2010s, that model has been under review. COVID-19, geopolitical tensions, and repeated supply chain disruptions pushed many companies toward nearshoring, reshoring, and diversified sourcing strategies. The question is no longer whether to reconsider — it is what the alternative should look like.

When do the Baltics beat Asia on total cost?
"Selection of the manufacturing location depends on the sourcing strategy, the geographical sales regions, and where the final product is assembled," says Luinys. An OEM selling into Asia will usually manufacture locally rather than ship goods from Europe. Sales into the US bring trade regulations and tariffs into the equation — there, Asian non-China locations such as Malaysia, Europe, or the Americas all compete.
The Baltics case is specific: it is strongest for European or global OEMs with a European presence who want a local supply chain. Estonia sits next to the Nordics — with direct flights, Tallinn can be reached in 30–90 minutes from any Nordic capital. Goods can be delivered within a few business days rather than weeks on the ocean. A shared European business culture, English as the working language, and easily accessible engineering support keep the supply chain simple and efficient.

Distance is an engineering cost, not just a freight cost
The advantage customers underestimate most, according to Luinys, is what proximity does to engineering collaboration:
Aurightec Tallinn is located 15 minutes’ drive from the airport, and Tallinn itself is a 30–90 minute flight from any Nordic capital. In practice this means the customer’s quality or design engineer can leave home in the morning, spend a full working day on the shop floor, and be back home the same evening. First article inspections, process audits, NPI reviews and problem-solving sessions happen face to face instead of over video calls. Distance to the manufacturing partner is not only a freight cost — it is also an engineering cost."
The second surprise is cultural. Operators hold IPC certifications, teams run their own improvement projects, and people compete in hand-soldering competitions. The organisation is flat: customers speak directly with the process engineer or test engineer, not only the account manager, and English is the working language on all levels. Estonian communication style is famously direct — "a commitment is given only when it can be kept. Some customers initially read this as a lack of enthusiasm; after the first year they read it correctly."

Europe, Asia — or both? How a three-site group decides
Having Estonia, China, and Malaysia inside one group changes the question itself, Luinys argues: "The discussion is no longer ‘which country do I choose’ — it becomes ‘where does this specific product belong, for this specific sales region, at this specific stage of its lifecycle’. Inside one group that question can be answered and re-answered without changing the supplier."
- Sold in Europe → built in Tallinn. European regulatory environment, short lead times, European origin. In defence and dual-use programmes this is now an eligibility criterion: under the European Defence Industry Programme (EDIP), at least 65% of component cost must originate in the EU or associated countries, and design authority must generally sit in the EU.
- Sold in Asia → built in Suzhou. Local-for-local supply base, competitive BOM cost for mature higher-volume products, and a sourcing entity in Shanghai with more than 20 years of China–Europe experience next to the component market.
- Exported to the US or global markets → Kulim, Malaysia. As of late 2026 the tariff picture is clear — electronics from China carry roughly 25% with the Section 301 stack, the EU sits at a 15% ceiling, Malaysia at the 10% baseline — plus the Penang/Kulim semiconductor ecosystem and Kulim Hi-Tech Park incentives.
When to split production across two sites? Luinys names three situations: when one product sells into two regions with different trade or content rules; when business continuity demands a qualified second source (inside one group, without a second supplier audit, AVL approval, or commercial negotiation); and by lifecycle — NPI and the engineering-heavy first phase in Tallinn close to the customer’s R&D, then volume migration to Asia once the design is frozen.
And when not to: "A transfer is not a file transfer. It means duplicated test equipment, pilot builds, new first articles, component qualification at the receiving site, customer approval and, in regulated markets, a full new validation. Below a certain annual volume that qualification cost is never paid back." The value of a multi-site group is that the option stays open for later.

Choosing an EMS partner in the Baltics: a buyer’s checklist
What should a buyer verify before signing with an EMS partner in the region? "All four, and in this order," says Luinys:
- Certifications — read per site, not per group logo. ISO 9001 is only a baseline. Check the certificate covers your industry and the actual manufacturing site: IATF 16949 for automotive, ISO 13485 for medical, ISO 22163/IRIS for rail, AS/EN 9100 for aerospace and defence. Sustainability obligations bring ISO 14001, 45001 and 14064-1; since NIS2 entered into force, information security (ISO 27001 or equivalent) is part of supplier assessment — together with a clear answer on how your design data is protected.
- Capabilities — against your product, not the brochure. The number of SMT lines says little. What decides your project: test development capability, inline AOI and X-ray, soldering under nitrogen or vacuum, conformal and nano coating, IPC-A-610 Class 2/3 workmanship, box build and system integration, genuine in-house NPI and DfX engineering — and the end of the lifecycle: obsolescence management, last-time buys, repair and reverse logistics for products that live 10–15 years.
- Financials — your supplier’s balance sheet is your supply risk. 2025 was a hard year for the European EMS industry: the market declined roughly 5%, and about three out of four European EMS companies reported lower revenue. Of roughly 2,300 EMS companies in Europe, about 1,900 are below €10 million turnover. Look at net profit (not only EBITDA), gearing, net working capital — the partner finances your components long before you pay — and at who owns the company, and whether that owner is committed for the long term.
- References — ask what happened when something went wrong. Everyone delivers on time in reference calls. Ask how the escalation worked and how long the 8D report on a quality claim took. Check your spend-share ratio: at 0.5% of site revenue you won’t get attention; at 40% you are carrying the supplier’s risk yourself. Somewhere between the two is the healthy position.
And finally: visit the factory. "One day on the shop floor tells more than any questionnaire. Look at the work in progress, the size of the rework area, the training matrix, how a line changeover is performed. Trained, motivated and stable personnel is the single best predictor of quality — and it is the one thing that cannot be prepared for the audit day."

The next five years: rebalancing, not reshoring
Luinys does not expect — or want — a mass reshoring wave: Europe represents around 2.5% of the global EMS and ODM market, while Taiwan and China together hold more than 80%. Commodity consumer electronics are not coming back, "and it is not worth fighting for them".
What changes is the mix. European electronics manufacturing will grow in the segments where regulation, reliability, lifecycle length and sovereignty matter: defence and dual-use, energy and grid infrastructure, rail, medical, industrial automation, critical communication. Defence is the strongest driver — today only around 5% of the European EMS market, expected to multiply within five years. The Baltics sit at the centre of it: Estonia, Latvia and Lithuania are moving toward 5% of GDP on defence, and Estonia’s defence industry alone approaches €1 billion in annual revenue, built on electronics-intensive technologies — drones, counter-drone systems, electronic warfare, sensors. EDIP’s 65% European-content requirement turns this from a market trend into a regulatory one.
Automation will advance for demographic reasons rather than cost: according to the European Chips Skills Academy (ECSA), the European electronics sector needs to fill roughly 270,000 positions by 2030 — and in Estonia the annual shortfall is around 1,400 specialists and 700 skilled workers. Expect automation built for high-mix, low-volume production — vision-based inspection, AI-supported quality data, robotised material handling, flexible cells — not fully automated mass lines.
Two further developments Luinys expects: consolidation continues — Europe’s top 20 EMS companies are spread across 14 countries, and deals such as Hanza–BMK and Kontron–Katek, plus acquisitions by Scanfil and Kitron, point one way — while the component supply chain remains the unsolved part. "Moving assembly to Europe does not move semiconductors, passives and printed circuit boards to Europe." Laminate prices are up 15–20%, capacity is being allocated toward data centre products, and parts of 2026 semiconductor capacity were sold out well in advance. "The trend is not reshoring but rebalancing: less volume, more value, defence and energy taking the lead, automation driven by the shortage of people, fewer and larger EMS companies — and a component supply chain that remains global."
Frequently Asked Questions
Why are OEMs nearshoring electronics manufacturing to the Baltics?
Shorter lead times (days instead of weeks), engineering proximity for NPI and audits, a shared European business culture with English as the working language, EU origin for regulated programmes such as defence (EDIP), and supply chain resilience after the disruptions of recent years.
How accessible is electronics manufacturing in Estonia for Nordic and European customers?
Tallinn is a 30–90 minute direct flight from any Nordic capital, and Aurightec’s Tallinn site is 15 minutes from the airport — close enough for an engineer to do a full working day on the shop floor and be home the same evening.
What is the EDIP 65% rule?
Under the European Defence Industry Programme, at least 65% of a product’s component cost must originate in the EU or associated countries, with design authority generally in the EU — making European manufacturing an eligibility criterion for defence and dual-use programmes, not just a preference.
When should production be split between Europe and Asia?
When one product serves regions with different trade or content rules, when business continuity requires a qualified second source, or when the lifecycle splits naturally — engineering-heavy NPI in Europe near the customer’s R&D, volume production in Asia after design freeze. Below a certain annual volume, transfer and re-qualification costs outweigh the benefit.
Considering nearshoring your electronics production? Visit our Tallinn site — it takes a day. Let’s talk
Sources
- European EMS market decline 2025 and outlook — Evertiq: European EMS downturn continues as modest recovery eyed for 2026
- Global vs European EMS growth — Evertiq: Global EMS grew in 2025 — Europe watched from the sidelines
- Europe’s ~2.5% share of the global market — Evertiq: Europe holds a 2.5% share of a market it helped build
- Fragmentation and consolidation of Europe’s top 20 EMS companies — Evertiq: Europe’s top 20 EMS companies — a fragmented landscape
- Financial profile of European EMS companies — Evertiq: EMS under the hood — dissecting the financial engines
- EDIP European content and design authority requirements — European Commission: EDIP — Forging Europe’s Defence
- Estonian defence industry revenue — Trade with Estonia: Estonian defence industry revenue
- Estonian labour market and skills shortage — Eesti Pank: Labour market will only recover once growth in the economy picks up
- European electronics workforce gap to 2030 — Astute Group: EU struggles to meet 2030 chip targets as workforce gap widens
- US tariff rates by country (as of 2026) — Tariffs Tool: US tariff rate by country list 2026
- Penang/Kulim electronics ecosystem — Penang Institute: Penang Economic Outlook 2026
- NIS2 supplier assessment questions — 3rd Risk: Seven NIS2 questions to ask